DIFFERENCE BETWEEN A WIRE AND A CABLE
A wire is a materialistic strand that conducts electricity. For example, aluminum and copper. A cable has a group of wires that run together. They are usually bonded or braided together which is why they appear like bunches or intertwined wires.
A wire harness is a group of cables or wires that employs inexpensive components to keep the parts connected neatly and effectively. The interior wires and cables of a wire harness are often covered with a thermoplastic-like sheath material for protection. However, the majority of the time these components come with their own personal protective sheathing, which eliminates the need for further protective measures.
Geometric constraints and electrical needs are the two basic challenges that a wiring harness addresses in an electrical system. There are several uses for wire harnesses in electrical wiring for both business and residential buildings and airplane engines.
Cable assembly is a group of cables or wires that are covered by an intensive exterior product. They are usually made of heavy materials. Their functionality is similar to wire harnesses, including keeping cables and wires in place. But they are designed for entirely different environments. They are specially designed for certain environmental factors which include the size of the area where it’s being used and also the environmental situations it might have to encounter. And so cable assemblies are available in numerous sizes and shapes and are made to shield the internal wires and cables from friction, moisture, heat, compression, abrasion, and other problems.
So the difference between wire harnesses and cable assemblies is that they are used in different environments. Wire harness provides a cost-efficient solution for keeping the wires organized whereas the cable assemblies keep all the products secure in extreme environments as well.
Benefits of Cable Harness Assembly
There are several benefits of using cable harness assemblies, including:
Improved reliability
Cable harness assemblies are designed to provide a reliable and consistent electrical connection between components, which helps to reduce the risk of failure due to loss or damaged connections.
Time-saving
By using a pre-assembled cable harness, you can save time during the installation process, as you don’t have to spend time connecting individual wires and components.
Cost-effective
Cable harness assemblies can be manufactured in bulk, which helps to reduce the cost of production. They also help to reduce the cost of maintenance and repair, as they are less likely to fail and require replacement.
Simplified design
With a cable harness assembly, you can simplify the design of your electrical system, as you can use a single cable harness to connect multiple components. This can help to reduce the complexity of the system and make it easier to troubleshoot and maintain.
Improved safety
Cable harness assemblies are designed to meet strict safety standards, which helps to reduce the risk of electrical fires and other hazards. They are also designed to be durable and resistant to damage, which helps to ensure safe and reliable operation.